Pre-balancing machine for turbochargers model DBST-20

Low speed turbocharger cartridge balancing of truck, specialty equipment, railroad and marine turbines, industrial turbochargers.

Pre-balancing machine for turbochargers model DBST-20
Pre-balancing machine for turbochargers model DBST-20
Pre-balancing machine for turbochargers model DBST-20
Pre-balancing machine for turbochargers model DBST-20
Pre-balancing machine for turbochargers model DBST-20
Pre-balancing machine for turbochargers model DBST-20
Pre-balancing machine for turbochargers model DBST-20
Pre-balancing machine for turbochargers model DBST-20
Pre-balancing machine for turbochargers model DBST-20
Pre-balancing machine for turbochargers model DBST-20
30
Maximum weight, kg
300
Maximum diameter, mm
50-600
Rotor length, mm
0,4
Accuracy, g.mm/kg
The stand is used to balance the low speed turbocharger cartridges as well as to check the turbocharger assembly for oil leakage. The machine was designed to balance the core of internal combustion engines in their own mid-hull, to eliminate the technological imbalance created during assembly.

WE OFFER A COMPLETE SOLUTION, SUPPORT AND TRAINING WHEN YOU PURCHASE

Our company has a technical support service center. If you have any questions, you can contact us for help.
Commercial offer for the equipment

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    Advantages

    It is mainly used to eliminate the "technological" imbalance that occurs when assembling a turbocharger cartridge. The presence of a hydraulic system with oil heating allows you to simulate certain conditions during balancing and check if there is an oil leak. This is an enlarged version of the DBST-10 model, which our company has developed specifically for large turbines weighing up to 30 kg. The rotation of the shaft on the stand is provided by the air system of the machine. The stand has a high accuracy of determining the unbalance of the rotor (0.4 g ∙ mm / kg).

    Machine design features

    • The design allows connecting cartridges of all types and all manufacturers to the machine hydraulic system using adapters supplied with the machine.
    • Shaft rotation on the stand is provided by the machine's air system.
    • Reinforced torsion vibration suspension - high accuracy of vibration transmission, high quality balancing results.
    • Installation of the turbocharger housing is carried out on the mounting surfaces of the middle housing with oil supply to the support bearings under working pressure and temperature.
    • Self-contained oil tank for 12 liters, frequent oiling is not required.
    • Three-stage oil filtration system allows unbalance to be corrected directly on the machine with portable grinders. This procedure does not require moving the turbine cartridge away from the machine.
    • Oil heating up to 65°C, allowing the use of inexpensive semi-synthetic grades.
    • The set of accessories supplied with the machine allows to install almost the whole range of turbines of modern manufacturers.
    • All electrical equipment of industrial design is located in the cabinet.

    Specifications

     
    Options DBST-20 Maximum turbocharger weight, kg 30 Maximum turbocharger diameter, mm 300 Distance between the centers of the turbocharger rotor wheels, mm 50 - 600 Maximum achievable rotor speed, rpm 20 000 Minimum achievable residual specific unbalance, gmm/kg 0.4 Nominal operating pressure of the lubrication system, MPa 0.5 Required pressure to the pneumatic system, MPa 0.6 Power consumption, not less than, kW 1.5
    Machine balancing system - PAK balancing system with touch screen computer

    Balancing system and control

    We make balancing easier - the main advantage that characterizes our balancing systems.
    • Ease of use and ease of operation do not require special theoretical knowledge from the operator.
    • Displays the balancing process in real time, monitors the unbalance behavior of the rotor on the screen to achieve the best result.
    • The maximum sensitivity of the machine at any time of operation, adjustment to the rotor and calibration of the machine is carried out by the operator himself.
    • It is free from the influence of external vibration factors on the measurement result, has a high level of noise immunity of all elements.
    • World-leading functionality and accuracy thanks to 40 years of experience in development and application in various industries.
    Pre-balancing machine for turbochargers model DBST-20
    Balancing system PAK-1

    Innovative balancing system with a wide-range spectrum of functions based on industrial PC with a touch screen.
    Equipment
    Комплект оснастки поставляемой со станком позволяет устанавливать практически весь диапазон турбин современных производителей.
     
    Oil tank with oil heating for 12 liters. 1 page.
    Adapter kit for installation of all types of turbines, including turbines with reduced oil supply 1 set
    Machine manual with acceptance test report and circuit diagram 1 page.
    Operating manual for balancing system with acceptance test report 1 1 page.

    Purchase support and education

    Our company has a technical support service center. If you have any questions, you can contact us for help.

    Balancing technology
    We help to develop and master the technology of balancing your parts
    Training
    Train staff to operate the machine
    Warranty
    We give a guarantee for all equipment
    Request a quote for equipment
    Our manager will contact you to find a customized solution.
    Submit a request

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    The page lists the characteristics of the basic machine model. Almost any machine parameter related to the balanced rotor (diameter, length, weight, etc.) can be changed at the request of the customer. When ordering a machine, all parameters of a balanced rotor must be agreed additionally.