MACHINE FOR BALANCING BVI-03-78

Semi-automatic machine for balancing 2- and 3-support cardan shafts model BVI-03-78

MACHINE FOR BALANCING BVI-03-78
MACHINE FOR BALANCING BVI-03-78
MACHINE FOR BALANCING BVI-03-78
MACHINE FOR BALANCING BVI-03-78
MACHINE FOR BALANCING BVI-03-78
MACHINE FOR BALANCING BVI-03-78
Description
Special, with automatic clamping of cardan flanges, with several welding stations, with PAK-4 balancing system. The machine is designed for balancing in serial production of various two- and three-four-bearing cardan shafts, up to 4200 mm long and weighing from 3 to 150 kg.
Design features

Balancing accuracy 5 gmm/kg. The cycle of measuring the imbalance of the cardan shaft is carried out automatically simultaneously in 4 (2 or 3) correction planes. Estimated cycle time for measuring imbalance, taking into account the time of acceleration and deceleration of the cardan shaft, is 11 ... 25 seconds. The movable spindle support is equipped with its own movement mechanism on ball guides to provide auxiliary movement when installing and removing the cardan shaft.

The adjusting movement of the support together with the movement mechanism along the frame provides the possibility of installing 3- and 4-support cardan shafts of any design on the machine within the overall dimensions of the shaft.

The method of eliminating the imbalance is by welding corrective weights (plates) by contact welding. Welding tongs are installed on the machine in an amount corresponding to the number of correction points (specified in the statement of work). It is possible to supply the machine with universal cam clamping adapters with manual clamping. The left spindle support is stationary, driven; the right spindle support and intermediate supports are movable.

The fastening of the cardan shaft flanges in the adapters is carried out automatically by pneumo-mechanical chucks. The clamping chuck provides basing and reliable clamping of cardan shafts with flange sizes in the range up to 125 mm. For each flange size, a centering adapter is made according to the specification.

Asynchronous frequency-controlled electric drive allows you to perform stepless speed control without stopping the electric motor, the choice of optimal modes for balancing, and also to turn additionally the cardan to the place of welding of the balancing plate. The rotation of the cardan shaft to the place of welding of correction weights for each plane is performed automatically by pressing the button on the corresponding support.

To ensure safe working conditions, the machine is equipped with: - protective brackets with a pneumatic drive - to prevent the shaft and its elements from flying out when the hinges or spline connections are destroyed - blocking the inclusion of spindle rotation when they are fixed and when the welding tongs are extended.

The machine is equipped with a sectional protective guard of the cardan shaft to protect against probable ejection, when the shaft rotates, poorly fixed corrective weights, grease from bearings, etc. The guard is equipped with a blocking of the spindle rotation when the guard is not closed.

Options BVI-03-78
Machine type pre-resonant
Mass range of balanced rotors, kg 5 … 150
Maximum pipediameter, mm 140
Maximum flange diameter, mm 250**
Maximum length of cardan shaft, mm 200 … 4200*
Number of supports 4
Number of simultaneously measured planes 2, 3, 4
Rotor speed range, rpm 400 … 4000
Minimum achievable residual imbalance, g mm / kg 5
Machine weight, without base cabinet, kg no more than 1900
Balancing protocols: printed out on a laser printer connected to the PAK-4 via the USB port, recorded on a USB flash drive or transferred via an Ethernet channel. +
Transmission type Belt
Machine balancing system PAK-4
Calibration of the balancing system of the machine calibration weights, 3-run method
Equipment
To ensure safe working conditions, the machine is equipped with: protective brackets with a pneumatic drive - to prevent the shaft and its elements from flying out when the hinges or spline connections are destroyed. Blocking the inclusion of spindle rotation during their fixation and when extending the welding tongs. The machine is equipped with: a sectional protective guard of the cardan shaft, to protect from probable ejection, when the shaft rotates, poorly fixed corrective weights, grease from bearings, etc. The guard is equipped with a lock of turning on the rotation of the spindle when the guard is not closed.

Semi-automatic machine for balancing brake railway discs model BVI-03-78

Commercial offer for equipment

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    We will correctly calculate the allowable residual imbalance tolerances according to your drawings. Balance right!